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Course Outline

Introduction to Design for Six Sigma

  • Historical background and evolution
  • Core principles and strategic benefits
  • Distinguishing between DMAIC and DFSS

Overview of DFSS

  • Definition and primary objectives
  • Comparison with traditional Six Sigma
  • Essential components of DFSS

DFSS Methodologies

  • Comprehensive overview of DMAIC
  • Introduction to the DMADV framework
  • Guidelines for selecting the appropriate methodology

Define Phase

  • Identifying customer needs and specific requirements
  • Defining project scope and objectives
  • Voice of the Customer (VoC) techniques

Measure Phase

  • Identifying key metrics and data collection strategies
  • Measurement system analysis
  • Process mapping and flowcharting

Analyze Phase

  • Data analysis techniques
  • Root cause analysis
  • Design of Experiments (DOE)
  • Failure Modes and Effects Analysis (FMEA)

Design Phase

  • Concept development and selection
  • Principles of robust design
  • Simulation and modeling tools

Improve Phase

  • Optimizing design for performance and cost efficiency
  • Prototyping and testing
  • Integration of Lean principles in design

Verify Phase

  • Validating design solutions
  • Pilot testing and feedback collection
  • Verification and validation techniques

Control Phase

  • Implementing control plans
  • Sustaining improvements
  • Project documentation and reporting

DFSS Project Management

  • Leading DFSS projects
  • Change management strategies
  • Effective communication and stakeholder management

Summary and Next Steps

Requirements

  • Foundational knowledge of Six Sigma principles
  • Working familiarity with general quality management concepts

Target Audience

  • Engineers
  • Designers
 21 Hours

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