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Course Outline

Foundations of Industrial Robotics and Automation

  • Survey of the industrial robotics ecosystem
  • Key communication standards: OPC UA, Modbus, and Profinet
  • The distinct roles of ROS and PLCs in automation contexts

ROS-PLC Communication and Integration

  • Exploring ROS topics, services, and message structures
  • Essential PLC programming concepts for ROS connectivity
  • Leveraging OPC UA and MQTT to achieve interoperability

Establishing the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Network configuration for seamless robot-PLC interaction
  • Constructing robust communication bridges between disparate systems

Control and Coordination of Industrial Robots

  • Implementing ROS-based motion control for robotic arms
  • Mapping PLC signals to achieve precise task synchronization
  • Orchestrating coordinated operations between robots and machine processes

Digital Twins and Virtual Commissioning

  • Understanding the architecture and application of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Establishing real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Gathering telemetry data from PLCs and various sensors
  • Utilizing Python or ROS tools to analyze performance metrics
  • Enhancing robotic workflows through predictive analytics

Advanced Concepts in ROS-Industrial

  • Overview of ROS-Industrial interfaces and libraries
  • Incorporating machine vision and AI-driven quality inspection
  • Addressing security and maintenance considerations in ROS-PLC systems

Capstone Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Linking the simulation environment with PLC control logic
  • Testing synchronization and optimization capabilities in real time

Requirements

  • Working knowledge of industrial automation and PLC systems
  • Proficiency in Python or ladder logic programming
  • Fundamental understanding of robotics and control communication protocols

Target Audience

  • Automation engineers responsible for developing or maintaining robotic systems
  • Systems integrators specializing in ROS-PLC communication
  • Professionals engaged in digital twin or industrial simulation environments
 28 Hours

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