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Course Outline

Session 1: Introduction to APQP

  • Overview of APQP and its significance in product development
  • Core components and phases of the APQP process
  • Roles and responsibilities of APQP team members

Session 2: Phase 1 - Planning and Definition

  • Customer requirements and voice of the customer (VOC) analysis
  • Defining product and process design objectives
  • Failure Mode and Effects Analysis (FMEA) and risk assessment

Session 3: Phase 2 - Product Design and Development

  • Design verification and validation
  • Design for Manufacturing and Assembly (DFMA) principles
  • Design reviews and engineering change management

Session 4: Phase 3 - Process Design and Development

  • Process flowcharting and process control plans
  • Measurement systems analysis (MSA) and statistical tools
  • Advanced quality planning tools (e.g., Control Plan, Process FMEA)

Session 5: Phase 4 - Product and Process Validation

  • Prototype builds and testing
  • Production Part Approval Process (PPAP) requirements
  • Production trial run and measurement system validation

Session 6: Phase 5 - Feedback, Assessment, and Corrective Action

  • Production launch and process monitoring
  • Continuous improvement and corrective action processes
  • Lessons learned and feedback loop implementation

Note: This program incorporates practical exercises, group discussions, and case studies to enhance the understanding and application of APQP principles. Participants will have the chance to work on simulated APQP projects, apply the learned tools and techniques, and receive guidance from experienced instructors. Completing this program successfully will provide participants with the knowledge and skills needed to effectively implement APQP methodologies in their organizations, fostering continuous improvement in product quality and customer satisfaction.

Requirements

This program is tailored for professionals engaged in product development, engineering, quality assurance, and project management. It is particularly beneficial for individuals who possess a foundational understanding of quality management principles and seek to deepen their knowledge of APQP. Attendees may include engineers, quality managers, project leaders, and other specialists tasked with ensuring product excellence and customer satisfaction.

 28 Hours

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