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Course Outline

Introduction and Overview: From Ford to Toyota Production System

5S and Workplace Organization

What is 5S and what benefits does it bring to an organization?

5S – the first step towards lean production

Waste: Definition, Sources, and Methods for Identification and Elimination

Process of Implementing the 5S Method

1. Sort (Seiri)

  • Practical principles of sorting
  • Labeling items with red tags (Red-Tagging)

2. Set in Order (Seiton)

Methodology and Rationale for Effective Placement of Tools and Materials

3. Shine (Seiso)

  • Methods for implementing shine and its key role in maintaining standards
  • 4. Standardize (Seiketsu)
  • Implementation instructions for standardization to significantly enhance productivity

5. Sustain (Shitsuke)

  • Analysis of the critical stage where the 5S program most commonly encounters problems and fails

Safety (Additional 6th S)

  • As the sixth 'S': Practical methods for reducing workplace accidents
 7 Hours

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