Course Outline

Introduction

  • Understanding the history and evolution of Lean Six Sigma
  • Benefits and key principles of Lean Six Sigma
  • overview of DMAIC methodology

Define Phase

  • Defining the problem and setting project goals
  • Identifying stakeholders and their requirements
  • Project scoping and selecting appropriate metrics

Measure Phase

  • Understanding process mapping and flowcharting
  • Data collection techniques and sampling methods
  • Introduction to basic statistical concepts

Analyze Phase

  • Analyzing data using graphical and statistical tools
  • Identifying root causes of process issues
  • Techniques for brainstorming and root cause analysis

Improve Phase

  • Generating and evaluating potential solutions
  • Implementing and piloting process improvements
  • Lean principles for process optimization

Control Phase

  • Developing control plans to sustain improvements
  • Monitoring and maintaining process performance
  • Techniques for mistake-proofing and error prevention

Lean Principles and Practices

  • Overview of Lean principles and its applications
  • Value stream mapping and waste reduction techniques
  • Kaizen events and continuous improvement

Six Sigma Tools and Techniques

  • Advanced statistical analysis tools
  • Design of Experiments (DOE) for process optimization
  • Statistical Process Control (SPC) for process monitoring

Lean Six Sigma Project Management

  • Project selection and prioritization
  • Team dynamics and roles in Lean Six Sigma projects
  • Change management and overcoming resistance

Lean Six Sigma Case Studies

  • Real-world examples of successful Lean Six Sigma projects
  • Industry-specific case studies

Lean Six Sigma Deployment and Culture

  • Strategies for implementing Lean Six Sigma in an organization
  • Creating a Lean Six Sigma culture and sustaining improvements

Lean Six Sigma Certification

  • Understanding various Lean Six Sigma certification levels
  • Opportunities for continued learning and professional development

Summary and Next Steps

Requirements

  • Basic knowledge of process management

Audience

  • Business professionals
  • Operational managers
 14 Hours

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